PRUFTECHNIK

Adaptive alignment features when working in dangerous areas 

ROTALIGN touch is the first laser shaft alignment system on the market to combine high precision on-site measuring tasks and cloud connectivity for worldwide data access and transfer. It features the unique sensALIGN 7 laser and sensor heads offering a full range of everyday alignment routines up to expert degree alignment jobs – such as cardan shaft alignment or coupling alignment.

The single-laser technology enables unrivaled precision, even in harshest conditions and on highly demanding jobs. ROTALIGN touch was designed by some of the world’s leading alignment experts to solve problems in the easiest way possible. The intuitively guided user interface can be operated by almost anyone – users just need to follow the three steps for any laser shaft alignment procedure: dimension, measure, and result.

This device is made for maximum durability in extreme working conditions. It is IP65 waterproof and dust-proof, dirt, scratch and temperature resistant. It is also fully shock and impact tested.

ROTALIGN touch is the first laser shaft alignment tool fully designed to meet the requirements of industrial IoT with RFID, Wi-Fi, and cloud data transfer.

With the ALIGNMENT RELIABILITY CENTER 4.0 software, work orders may be sent via the cloud to a mobile ROTALIGN touch unit anywhere in the world. Measurement results are sent back straight from the unit into the alignment software for monitoring and advanced reporting. Asset-specific work orders and RFID machine identification make it possible to track the alignment of individual assets over time (alignment trend), making alignment data a dynamic condition monitoring parameter for asset management and condition-based maintenance programs.

Technology

The sensALIGN Series technology is based on the inherent PRUFTECHNIK single-laser technology providing highly precise measurement results and easiest mounting and measuring in the field. sensALIGN 7 sensors include two HD large position-sensitive detectors (PSD) and MEMS inclinometers. Combined with the detector extension capability (InfiniRange), it is always possible to measure and document the initial alignment condition; no matter how big is the misalignment. Furthermore, this technology allows the simultaneous monitoring of the machine corrections in vertical and horizontal directions, starting from any angular position where the sensor comes to stop.

With sensALIGN 7, the door to the toughest alignment applications opens wide. Intelligent alignment features make it possible to approach complex alignments with serenity: intelliSWEEP filters out any poor measurement data due to difficult measuring conditions.

Whether it is a Cardan shaft, a vertical pump, or a turbomachine train, ROTALIGN touch will not let you down. All the best intelligent features are included: vertiSWEEP, Cardan Shaft, Live Trend, Live Move, Multicoupling Measure, Move, and Live Trend.

No matter whether it is a motor-pump set or turbomachinery trains, ROTALIGN Ultra iS is a highly versatile system made to handle alignment on all types of rotating machines. This best-of-breed laser alignment system will save you a lot of time and effort!

With intelliSWEEP, you only get the best measurement results under any external and environmental conditions. Using a number of quality factors such as vibration and backlash, poor-quality measurement points are automatically filtered out.

Live Move enables one-step machine adjustments through the simultaneous monitoring of machine corrections in both vertical and horizontal directions with the sensor at any angular position on the shaft. Not only does this save a lot of time and effort but it is also extremely useful in case of restricted access to predetermined shaft positions.

The ROTALIGN Ultra iS modular system is easily configured with expert modules such as Vibration Acceptance Check, Live Trend for the monitoring of thermal growth, simultaneous multi-coupling measurement, RFID machine identification, and various geometric applications.

A class 1 Bluetooth module is integrated. PDF reports can be generated and directly saved from the system onto a USB stick. Our alignment software is used for preparing, analyzing, archiving measurement files and printing professional reports.

All-in-one: High-end system for shaft alignment and geometric measurements

• Hundreds of positions measured, automatic evaluation of measurement quality and filtering of measurement points: intelliSWEEP.
• Convenient alignment of uncoupled shafts: intelliPASS mode.
• One-step machine corrections: simultaneous monitoring of machine corrections in vertical and horizontal directions at any sensor position (Live Move).
• Handles any amount of misalignment (InfiniRange) including extra-large detector.
• Integrated Bluetooth module: no extra accessories required.
• Save measurement reports as PDF to a USB stick: no PC required.

Pruftechnik Rotalign Ultra IS Shaft Alignment System

At a glance:

• Real time quality by intelliSWEEP
  • Always precise, accurate and repeatable
•  7-parameter sensor with High Definition PSD, XXL detector
  • Any amount of misalignment can be easily handled
• Built-in vibration measurement
  • Measure machine vibration before, during and after alignment, no need for additional hardware
• Environmental vibration monitoring
  • Accurate shaft alignment under vibrating condition
• Precision built-in inclinometer through MEMS
  • Used for backlash detection
• Communication to the sensor through the laser beam
  • sensALIGN™ laser information readily available
• Integrated class 1 Bluetooth
  • Wireless communication without additional accessories
• Rechargeable battery with latest LiPo technology and intelligent power management
  • Long runtime without memory effect

Monitor Positional Change

Live Trend is a monitoring function used to analyze thermal or process-related machine positional changes during run-up and coast down phases, at the same time recording machine vibration.

Vibration Acceptance Check

The vibration check following the alignment ensures that the machine can be operated without restrictions. No additional accessories are required with ROTALIGN® Ultra iS.

ROTALIGN® Ultra iS

stands for ‘intelligent System’ – is a modular platform for a wide range of applications. ROTALIGN® Ultra iS is a combination of ROTALIGN® Ultra and the intelligent sensALIGN™ sensor and laser

RFID machine identification

An RFID reader and tag uniquely identify the machine; basic data is read out and written back after the alignment job. Data can be accessed with NFCenabled smartphones.

Machine train and multiple coupling

Align up to 7 machines simlutaneously and measure the alignment of up to 14 machines. See results graphically and to scale for all machines in the train.

Bore alignment

ROTALIGN® Ultra iS can measure the offsets between a train of bores and provide optimized alignment solutions for any configuration. Fix one or more bores or align to a differential profile, lets you use presets and targets. Ideal for internal combustion engines, piston compressors, crosshead guides, pumps, stern tubes and extruder barrels. Align steam and gas turbine internals, bearing rings, diaphragms, inner shells and casings.

Geometric applications

Accurate measurement of straightness, surface flatness, levelness, parallelism and perpendicularity.

Precision alignment pays

Good shaft alignment increases the mean time between failures (MTBF) and reduces power consumption. This saves you money. Better alignment also means less vibration and higher product quality.

Precision alignment guarantees

• Reduced energy consumption
• Reduction in bearing, seal, shaft and coupling failures
• Decreased bearing and coupling temperatures
• Reduced vibration
• Improved product quality

Advantages of laser shaft alignment

Easy to use single laser technology with patented continuous sweep measurement from PRÜFTECHNIK lets you take hundreds of readings, with the highest accuracy, under the worst of field conditions, ensuring fast yet easy alignments.

• User-friendly and intuitive
• Accurate and precise
• Take unlimited readings at any desired positions
• Measurement repeatability and documentation through a measurement table offering powerful data analysis capabilities
• Live monitoring of machine corrections in vertical and horizontal directions simultaneously
• Documentation and professional reports in color, with pictures and graphs

Specifications:

Fast, easy, and precise alignment that adapts to your needs

ROTALIGN touch is the first cloud-enabled touchscreen laser shaft alignment system with integrated mobile connectivity.

With ROTALIGN touch, alignment trend is fully integrated into your asset management and condition-based maintenance programs.

Maintenance and Reliability managers can remotely prepare alignment jobs in the alignment software and connect to the Cloud to transfer them to a ROTALIGN® touch device, anywhere in the world. Alignment technicians receive alignment jobs directly on their ROTALIGN® touch device. Once completed, the jobs can be uploaded wirelessly back to the Cloud.

A direct connection from the ROTALIGN® touch to the alignment software is also possible.

Built-in RFID machine identification and asset-specific jobs make it possible to track the alignment condition of individual assets over time. The alignment trend provides meaningful information and can be used as a condition monitoring parameter to diagnose machine condition even more accurately.

With the onboard camera alignment reports can easily be supplemented with pictures for easier knowledge transfer.

Features:

• Intelligent measurement modes including uncoupled intelliPASS and intelliPOINT
• Cardan shaft alignment with cardan in place
• Vertical machine alignment with vertiSWEEP continuous measurement mode
• Softfoot diagnostics
• Live Trend
• Horizontal and Vertical move simulator
• Measurement table including different alignment jobs
• Machine train with real 3D machines
• Real time Intelligent measurement quality
• Customized tolerances (even asymetrical)

Specifications:

• Pruftechnik Rotalign Touch Laser Shaft Alignment System (BC# -L/T*)
• Rotalign SensALIGN Laser
• Rotalign SensALIGN Receiver
• (2) Chain Brackets
• Tape Measurer
• Carrying Case (G)
• MEMS inclinometers

No matter whether it is a motor-pump set or turbomachinery trains, ROTALIGN Ultra iS is a highly versatile system made to handle alignment on all types of rotating machines.  This best-of-breed laser alignment system will save you a lot of time and effort!

With intelliSWEEP, you only get the best measurement results under any external and environmental conditions. Using a number of quality factors such as vibration and backlash, poor quality measurement points are automatically filtered out.

Live Move enables one-step machine adjustments through the simultaneous monitoring of machine corrections in both vertical and horizontal directions with the sensor at any angular position on the shaft. Not only does this save a lot of time and effort but it is also extremely useful in case of restricted access to predetermined shaft positions.

The modular system is easily configured with expert modules such as Vibration Acceptance Check, Live Trend for the monitoring of thermal growth, simultaneous multi-coupling measurement, RFID machine identification, and geometric measurements.

A class 1 Bluetooth module is integrated. PDF reports can be generated and directly saved from the system onto a USB stick. Our alignment software is used for preparing, analyzing, archiving measurement files and printing professional reports.

Pruftechnik Rotalign Ultra IS Laser Shaft Alignment System

Installed Applications:
- Program Manager V3.11
- Shaft Alignment V3.11

ROTALIGN® Ultra iS is a combination of ROTALIGN® Ultra and the intelligent sensALIGN™ sensor and laser to support a wide range of applications

Includes Hard Carrying Case & Accessories As Listed

BC# 42488-L/T*

Pruftechnik Rotalign Ultra IS RotalignUltraIS Laser Shaft Alignment System Models On Sale Warranty Calibration Backed by The Best Service and Lowest Prices in the Industry.


INCLUDED : 

• Pruftechnik Rotalign Ultra IS Laser Shaft Alignment System w/ (BC# 42488-L/T*)
  • Installed Applications:
    • Program Manager V3.11
    • Shaft Alignment V3.11
• Rotalign SensALIGN Laser ALI 4.910
• Rotalign SensALIGN Sensor ALI 4.900
• Rotalign PC/USB Cable
• Rotalign USB/Peripheral Device Cable
• Rotalign SensALIGN Sensor & Laser Cable
• Rotalign SensALIGN Charger/Adapter
• Rotalign Set Chain Bracket Set ALI 2.113
• Vibration Check Probe
• (2) Allen Wrenches
• Rotalign Pocket Guide
• (27) Support Posts w/ Case
• AC Adapter/Charger
• Hard Copy User Manual
• Hard Carrying Case

Pruftechnik Rotalign Ultra Laser Shaft Alignment System

ROTALIGN Ultra sets new standards

This modular platform is developed to perform shaft alignment, and a wide range of geometrical applications which include bore alignment, straightness and flatness measurement.

Program Manager

• Icons for direct access to applications and configurations
• User defined machine templates
• Individual user defined device configuration: languages, units, workflow, power management
• The resume function opens the most recent measurement file

Design

• Robust, shockproof, scratchproof, dustproof and water resistant
• Ergonomic, compact and portable
• Optional disposable batteries

Accurate alignment saves a lot of money!

More than 50% of damages to rotating machinery can be directly related to misalignment. Alignment using ROTALIGN Ultra results in the increase of machine availability and reliability, as well as in the reduction of maintenance costs.

• Increased productivity as a result of reduced machine downtime
• Reduced spare parts consumption and storage costs
• Protection of asset through the reduction of vibration
• Reduced energy consumption

Measurement flexibility

The patented single laser beam technology, the dual position detectors and the built-in electronic inclinometer allow the simultaneous measurement of the shaft rotation, both vertical and horizontal offset and angularity; eliminating any possible human error.

Measurement Modes

Patented continuous sweep mode

By turning the shafts from any position and in either direction, this patented mode automatically starts the continuous measurement of the alignment condition. The continuous taking of the readings leads to a quick and accurate result. A shaft rotation of only 60 degrees is required; thus overcoming shaft rotation restrictions.

Multipoint mode

For shafts that are mounted on all types of bearings. Measurements at any 3 or more positions; over 60 degree rotation are required.

Static Mode

This measurement mode is used for vertical alignment. Measurement requires 3 or more of the 8 available measurement positions.

Pass mode

Patented measurement mode for uncoupled and/or non-rotatable shafts.

Specifications:

Pruftechnik Rotalign Ultra Laser Shaft Alignment System

Licensed Applications:
Program Manager V1.84
Shaft Alignment V1.26
Developed to perform shaft alignment, and a wide range of geometrical applications which include bore alignment, straightness and flatness measurement.
Includes Hard Carrying Case & Accessories As Listed

INCLUDED :

• Pruftechnik Rotalign Ultra Laser Shaft Alignment System w/ (BC# 40968-L/T*)
  • Licensed Applications:
    • Program Manager V1.84
    • Shaft Alignment V1.26
• Rotalign Laser
• Rotalign Receiver
• Rotalign Ultra USB Cable
• Rotalign Ultra USB / Peripheral Cable
• Tape Measure
• (2) Brackets w/ Chains
• (3) Chains
• (20) Support Posts w/ Case
• AC Adapter/Charger
• Hard Carrying Case