Olympus
Housed in the field-proven rugged and portable OmniScan X3 enclosure, the OmniScan X3 64 flaw detector’s powerful focusing capabilities supported by its larger element-aperture capacity enable you to fully exploit 64-element phased array probes and 128-element aperture TFM. Utilize its enhanced performance to meet the inspection challenges of thick and attenuative materials and expand your potential to develop new procedures for a wider range of applications.
The OmniScan X3 flaw detector is a complete phased array toolbox. Powerful tools, including total focusing method (TFM) imaging and advanced visualization capabilities, backed by its high image quality enable you to complete your inspection with greater confidence.
Benefit from 64-Pulser Phased Array
Exploit the full potential of 64-element phased array probes using the OmniScan X3 64 flaw detector to achieve improved resolution at the focal point.
Slide Right: Acquired using a 32-channel OmniScan X3 unit with a 64-element probe (5L64-A32 model), this S-scan is a high-quality image but the resolution reflects the fact that only the middle 32 elements could be used for the focal law.
Slide Left: Using a full 64-element aperture (5L64-A32 probe), the OmniScan X3 64 flaw detector provides better PA resolution at the focal point, enabling you to more easily distinguish indications that are close together or in a cluster.
Access Full 128-Element Aperture TFM
Made possible by new generation electronics, TFM imaging offers better focusing capabilities for smaller indications and an improved signal-to-noise ratio (SNR). With its 128-element aperture capacity, the OmniScan X3 64 model provides enhanced image clarity.
Slide Right: This TFM image was acquired with 64 elements of a 128-element probe (3.5L128-I4 model) using an OmniScan X3 32-channel model.
Slide Left: Here, the OmniScan X3 64 flaw detector enabled us to use the full 128-element aperture of our 3.5 MHz, 128-element I4 probe. Note the improved resolution and reduced background noise.
Improved Phased Array
Up to 3x as fast as the OmniScan MX2 flaw detector (max pulse repetition frequency)
Single TOFD menu for an accelerated calibration workflow
800% high amplitude range reduces the need to rescan
Onboard Dual Linear Array and Dual Matrix Array probe support accelerates setup creation.
Ease Corrosion Monitoring Using Phased Array
Using phased array to inspect corrosion offers many benefits, including excellent coverage and resolution. However, becoming proficient in phased array techniques can be challenging. The OmniScan X3 flaw detector combines advanced functions such as gate synchronization with thoughtfully designed software and simplified menus, so you can obtain accurate data more easily. Configure your setup quickly thanks to its A-scan synchronization processing and manual time-corrected gain (TCG).
Acoustic Specifications
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TFM/FMC
Operating Environment
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The Olympus (Panametrics) Epoch XT r is an advanced, portable ultrasonic flaw detector offering many standard measurement features including a tunable square wave pulser, selectable narrow-band and broad-band digital filters, gain range from 0 to 110 dB, peak memory and peak hold, and adjustable PRF.
The Olympus (Panametrics) Epoch XT Ultrasonic Flaw Detector is designed for great inspection flexibility and for use in extreme environments. It combines a multitude of enhanced flaw detection and measurement features, a bright multi-color LCD, versatile battery options, powerful data management, and numerous software features in a compact unit with a sealed case designed to meet IP67 requirements.
Olympus (Panametrics) Epoch XT Features:
- EN 12668-1 compliant
- Tested for Explosive Atmoshpere, Vibration and Shock
- IP67. Designed to meet IP67 requirements. Sealed to withstand harsh environments
- Dynamic DAC/TVG Standard
- Dynamic DAC curves
- Custom warning levels
- Meets ASME and JIS requirements
- Advanced TVG Table allows customized TVG setups
- Multiple Battery Options – can be used with Lithium Ion, NiMH, or C-Cells
- Host USB Port for direct printing and storage to USB drives
- Client USB Port for PC communication
- “PerfectSquare™ Technology”: Pulse is electronically controlled on both the leading and trailing edges to maximize transducer performance and near surface resolution.
- PRF adjustable from 10 Hz to 1 kHz in 10 Hz increments.
- All measurements are taken “single shot”.
- Powerful alphanumeric datalogger
- Corrosion thickness gage file types can be set up onboard
- Simple incremental files
- Multi-color LCD display
- Lightweight – 4.7 lbs (2.1 kg
Olympus (Panametrics) Epoch XT Loaded with Practical Measurement Features:
The Olympus (Panametrics) Epoch XT Ultrasonic Flaw Detector incorporates many standard measurement features including a tunable square wave pulser, selectable narrow-band and broad-band digital filters, gain range from 0 to 110 dB, peak memory and peak hold, adjustable PRF, 0.001 in. (0.01 mm) measurement resolution, and two gates with programmable alarms. In addition, the unit offers many standard and optional application-specific software features: Dynamic DAC/TVG (Distance Amplitude Correction/ Time Varied Gain), On-board DGS/AVG, AWS D1.1 & D1.5, Curved Surface Correction, and GageView Pro.
- Standard tunable Square Wave pulser with PerfectSquare™ Technology allows the operator to adjust pulse width to maximize transducer performance
- Standard digital receiver filtering-broadband, several narrow band settings, and a high-pass setting.
- Five measurement displays that are fully customizable to meet inspection needs. Select any Gate 1 or Gate 2 measurement for each display box
- Amplitude measurement resolution of 0.25% full screen height
- Amplitude measurement from 0% to 110% full screen height
- Gate measurement modes: Peak, Edge and NEW First Peak Mode for thickness measurement applications
- Measurement rate adjustable from
- 10 Hz to 1000 Hz in 10 Hz increments on live screen
- Peak Mem and Peak Hold functions in all rectified modes. Peak Hold also functions in RF mode
- New Grid Display Modes
- Standard 1-10
- Soundpath
- Leg mode for angle beam inspection
- Selectable 100% or 110% vertical display
- Leg indicator and measurement mode indicator for each gate
- Alarm indicator for each gate
Package includes:
1 x Olympus EPOCH XT
1 x Travel case with including operation manual
2 x Olympus - BNC to Microdot 6' RG-174 cables
1 x Olympus - Angle beam transducer 5 Mhz 0.5"
1 x Olympus - Mini Short approach wedge for 0.5" (45 degree)
1 x Olympus - Mini Short approach wedge for 0.5" (60 degree)
1 x Olympus - Mini Short approach wedge for 0.5" (70 degree)
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Olympus Epoch 1000i Ultrasonic Flaw Detector
Upgradeable to Phased Array
The EPOCH® 1000, EPOCH 1000iR, and EPOCH 1000i provide advanced conventional ultrasound capabilities for both basic and advanced level users. These portable instruments can also be integrated into small systems for high-speed scanning and single-channel imaging and come standard with a host of high-performance features, including a 6 kHz maximum Pulse Repetition Frequency (PRF) with single-shot measurements for accurate high-speed scanning applications, tunable square wave pulser with PerfectSquare™ technology, and comprehensive digital filter sets for exceptional signal-to-noise clarity.
Features:
Adjustable pulse repetition frequency (PRF): 5 Hz to 6 kHz
Single-shot measurements in all standard modes
Tunable square wave pulser with PerfectSquare™ technology
Programmable analog and alarm outputs
Over 30 digital filter sets
Digital high dynamic range receiver
Specifications:
General Specifications
Overall dimensions: (W x H x D) 252 mm × 177 mm × 107 mm (9.92 in. × 6.97 in. × 4.2 in.)
Keypad: English, International, Japanese, Chinese
Languages: English, Spanish, French, German, Japanese, Chinese, Russian, Italian, Polish
Transducer connections BNC or Number 1 LEMO
Data storage :Onboard up to 10,000 IDs with waveform, standard 4 GB compact flash card (removable)
Battery type: Single lithium-ion rechargeable standard
Battery life: 8 hours (conventional UT mode); 7 hours (phased array mode)
Power requirements :AC Mains: 100 VAC to 120 VAC, 200 VAC to 240 VAC, 50 Hz to 60 Hz
Standby mode :Adjustable from 15 minutes to 120 minutes with 50% less battery consumption
Display type: Full VGA (640 × 480 pixels) Transflective Color LCD, 60 Hz update rate
Display dimensions (W x H, Diag.): 132.5 mm × 99.4 mm, 165.1 mm (5.2 in. × 3.9 in., 6.5 in.)
Inputs/Outputs
USB ports: 1 USB Client, 3 USB Host ports
RS-232: Yes
Video output: VGA output standard
Analog output: 4 analog outputs, Selectable 1V/10V Full Scale, 4 mA max
Alarm output: 6 alarm outputs, 5V TTL, 10 mA
Trigger I/O: Trigger input 5V TTL; trigger output, 5 V TTL, 10 mA
Encoder inputs 2-axis encoder line (quadrature)
Environmental Ratings
IP rating: Designed to meet requirements of IP66
Explosive atmosphere: Tested to MIL-STD-810F, Method 511.4, Procedure 1. Atmosphere defined per NFPA 70, Article 500 as Class I, Division 2, Group D.
Shock tested: IEC 600689-2-27, 60 g’s, 6 µsec Half-Sine, 18 Axes total
Vibration tested: Sine vibration, IEC 60068-2-6, 5 Hz to 150 Hz @ 0.03 in. or 2 g’s Displacement Amplitude, 20 sweep cycles
Operating temperature: –10 °C to 50 °C (14 °F to 122 °F)
Battery Storage temperature: –20 °C to 60 °C (–4 °F to 140 °F)
Battery Recharge temperature: 0 °C to 40 °C (32 °F to 104 °F)
Pulser
Pulser type: Tunable Square Wave
PRF: 5 Hz to 6,000 Hz in 5 Hz increments
Energy settings 50 V to 475 V in 25 V increments
Pulse width: Adjustable from 45 ns to 5,000 ns (0.1 MHz) with PerfectSquare Technology
Damping 50 Ω, 100 Ω, 200 Ω, 400 Ω
Pulser delay: Not applicable
Receiver
Gain: 0 to 110 dB
Maximum input signal: 20 Vp-p
Receiver input impedance: 400 Ω ± 5%
Receiver bandwidth: 0.2 MHz to 26.5 MHz @ –3 dB
Receiver delay NA
Digital filter settings Standard filter set (EN12668-1 Test & Compliant): 7 filters
Advanced filter set (not tested to EN12668-1): 30 filters
Rectification: Full wave, positive half wave, negative half wave, RF
Reject: 0 to 80% FSH with visual warning
Amplitude measurement: 0% to 110% full-screen height with 0.25% resolution
Measurement rate: Equivalent to PRF in all modes
Calibration
Automated calibration
• Velocity, Zero Offset
• Straight Beam (first back wall or echo-to-echo)
• Angle Beam (Soundpath or Depth)
Test modes: Pulse Echo, Dual, or Through Transmission
Units: Millimeters, inches, or microseconds
Range: 3.33 mm to 26,808 mm (0.131 in. to 1054.1 in.) at 5900 m/s (0.2320 in./µs)
Velocity: 635 to 15, 240 m/s (0.0250 to 0.6000 in./µs)
Zero offset: 0 µs to 750 µs
Display delay: –59 mm to 25,400 mm (–2.323 in. to 1000 in.)
Refracted angle 0° to 85° in 0.1° increments
Gates
Measurement gates: Two fully independent gates for amplitude and time-of-flight measurements
Measurement mode: Soundpath
Interface gate: Optional, with Gate 1 and Gate 2 tracking
Gate start: Variable over entire displayed range
Gate width: Variable from gate start to end of displayed range
Gate height: Variable from 2% to 95% full-screen height
Alarms
• Positive and negative threshold
• Minimum depth
Reference cursors: Two reference cursors for A-scans
Measurements
Displayed measurement: Six locations available (manual or auto selection)
Gate 1: Thickness, soundpath, projection, depth, amplitude, time-of-flight, min./max. depth, min./max. amplitude
Gate 2: Same as Gate 1
IF gate (Optional): Thickness
Echo-to-Echo: Standard. Choose between Gate2-1, Gate2-IF, and Gate1-IF
Other measurements: Overshoot (dB) value for DGS/AVG, ERS (equivalent reflector size) for DGS/AVG, AWS D1.1/D1.5 rating (D), reject value
DAC/TVG: Standard
DAC points: Up to 50 points, 110 dB dynamic range
Special DAC modes: 20% to 80% DAC, Custom DAC (up to 6 curves)
TVG table: Up to 50 points, 110 dB dynamic range, compatible with IF Gate at all PRF settings
Curved surface correction: Standard. Tube or bar OD correction for angle beam measurements
Weight: 3.67 kg (8.1 lb), including lithium-ion battery
Olympus OmniScan SX Ultrasonic Flaw Detector
The Lightest and Most User-Friendly OmniScan
Olympus is proud to introduce the OmniScan SX, a flaw detector that benefits from more than 20 years of phased array experience and shares the OmniScan DNA. For improved ease of use, the OmniScan SX features a new streamlined software interface displayed on an 8.4 in. (21.3 cm) touch screen. A single-group and non-modular instrument, the OmniScan SX is easy to operate and cost-effective for less demanding applications.
The OmniScan SX comes in two models: the SX PA and SX UT. The SX PA is a 16:64PR phased array unit, which, like the UT-only SX UT, is equipped with a conventional UT channel for pulse-echo, pitch-catch or TOFD inspection. Compared to the OmniScan MX2, the SX is 33% lighter and 50% smaller, offering an unprecedented level of portability for an OmniScan.
Setup
Inspection setup can be performed in NDT SetupBuilder, and imported directly, via SD card or USB key, to the OmniScan SX. Then, only a few basic operations are required in the instrument, such as setting the gate and range, before acquisition can begin. It is also very easy to create a setup right in the OmniScan SX, thanks to the following features:
- Automatic probe recognition.
- One-step, preconfigured application Wizard.
- Weld Overlay and RayTracing simulation
Calibration
To achieve a code-compliant inspection, the Calibration Wizard ensures that every focal law in every group is the direct equivalent of a single-channel conventional flaw detector. The user is guided step-by-step through the required calibrations, including Velocity, Wedge Delay, Sensitivity, TCG, DAC, AWS, and encoder calibrations. Now, TOFD PCS calibration and lateral wave straightening can be performed automatically.
Acquisition
The OmniScan SX enables easy configuration of inspection parameters for either manual, one-line, or raster encoded scans. The acquisition is displayed in real time through user-selectable views and offers the ability to store data on a hot-swappable SD card or USB 2.0 device.
- Intelligent layouts
- Full-screen mode for better visualization of defects
- Synchronization and measurements can be processed using different gate combinations
Data Analysis and Reporting
- Data, reference, and measurement cursors for defect sizing
- Extensive readings database and predefined lists for trigonometry, flaw statistics on axes, volumetric position information, code-based acceptance criteria, corrosion mapping statistics, and more
- Views are linked for interactive analysis and automatically updated when performing off-line gate repositioning
- Optimized preconfigured layouts for quick and simple length, depth, and height sizing of flaws
Whether you prefer performing data analysis on a computer or simply wish to maximize the time your OmniScan is at work in the field, OmniPC or TomoView are the perfect software companions for your OmniScan.
Affordable and Portable Go a Long Way….
The Omniscan® SX provides Olympus with a new and versatile tool to add to its arsenal of innovative and creative complete market solutions aimed at simplifying your workflow and improving overall productivity.
Phased Array Weld Inspection
The OmniScan PA is at the heart of the manual and semiautomated phased array weld inspection solutions developed by Olympus for the oil and gas industry. These systems can be used for inspection in compliance with ASME, API, and other code criteria, while offering highspeed detection capabilities, and facilitating indication interpretation.
Corrosion Mapping and Composite Inspection
Zero-degree inspection just became even more accessible with the arrival of the OmniScan SX. For corrosion or composite inspection, Olympus offers field-proven solutions for detection of anomalies or wall loss.
TOFD Weld Inspection
TOFD is an easy and efficient approach for primary detection of weld defects. It is quick, cost-effective and capable of sizing defects present in the volume of the weld, a problematic area for manufacturing defects.
Component Inspection
Using ultrasonic techniques, inspection of components can detect cracks, wall loss, and other damage. With the capacity for both angle and linear zero-degree beams, the OmniScan SX is a very cost-efficient solution for this type of single-group inspection.
Features:
- Cost-efficient, single-group
- Two-axis encoding and data archiving capacity
- Conventional UT, TOFD, and 16:64PR PA capabilities
- 8.4 in. (21.3 cm) touch screen with OmniScan interface
- Compact, lightweight design
Specifications:
| Housing | |
| Overall dimensions (W x H x D) | 267 mm × 208 mm × 94 mm (10.5 in. × 8.2 in. × 3.7 in.) |
| Weight | 3.4 kg (7.5 lb) with battery |
| Data Storage | |
| Storage devices | SDHC card or most standard USB storage devices |
| Data file size | 300 MB |
| I/O Lines | |
| Encoder | 2-axis encoder line (quadrature, up, down, or clock/ direction) |
| Digital input | 4 digital TTL inputs, 5 V |
| Digital output | 3 digital outputs TTL, 5 V, 15 mA maximum per output |
| Acquisition on/off switch | Yes, through configuration of a digital input |
| Power output line | 5 V, 500 mA power output line (short-circuit protected) |
| Pace input | 5 V TTL pace input |
| Display | |
| Display size | 21.3 cm (8.4 in.) (diagonal) |
| Resolution | 800 pixels x 600 pixels |
| Brightness | 600 cd/m2 |
| Viewing angles | Horizontal: –80° to 80° Vertical: –60° to 80° |
| Number of colors | 16 million |
| Type | TFT LCD |
| Power Supply | |
| Battery type | Smart Li-ion battery |
| Number of batteries | 1 |
| Battery life | Minimum 6 hours under normal operating conditions |
| Environmental Specifications | |
| Operating temperature range | -10 °C to 45 °C (14 ºF to 113 ºF) |
| Storage temperature range | –20 °C to 60 °C (–4 ºF to 140 ºF) with battery –20 °C to 70 °C (–4 ºF to 158 ºF) without battery |
| Relative humidity | Max. 70% RH at 45°C noncondensing |
| Ingress protection rating | Designed to meet requirements of IP66 |
| Shockproof rating | Drop-tested according to MIL-STD-810G 516.6 |
| Ultrasound Specifications | |
| Connectors | 1 Phased Array connector: Olympus PA connector 2 UT connectors: LEMO 00 |
| Number of focal laws | 256 |
| Probe recognition | Automatic probe recognition |
| Pulser/Receiver | |
| Aperture | 16 elements |
| Number of elements | 64 elements |
| Pulser | |
| Voltage | 40 V, 80 V, and 115 V |
| Pulse width | Adjustable from 30 ns to 500 ns; resolution of 2.5 ns |
| Pulse shape | Negative square wave |
| Output impedance | 35 Ω (pulse-echo mode); 30 Ω (pitch- catch mode) |
| Receiver | |
| Gain | 0 dB to 80 dB, maximum input signal 550 mVp-p (full-screen height) |
| Input impedance | 60 Ω (pulse-echo mode); 150 Ω (pitch- catch mode) |
| System bandwidth | 0.6 MHz to 18 MHz (–3 dB) |
| Beamforming | |
| Scan type | Sectorial or linear |
| Group quantity | 1 |
| Data Acquisition | |
| Digitizing frequency | 400 MHz (12 bits) after interpolation per 5/4 |
| Maximum pulsing rate | Up to 6 kHz (C-scan) |
| Data Processing | |
| Number of data points | Up to 8,192 |
| Real-time averaging | PA: 2, 4, 8, 16 |
| Rectifier | RF, full wave, half wave , half wave – |
| Filtering | 3 low-pass, 3 band-pass, and 5 high-pass filters |
| Video filtering | Smoothing (adjusted to probe frequency range) |
| Data Visualization | |
| A-scan refresh rate | A-scan: 60 Hz; S-scan: 60 Hz |
| Data Synchronization | |
| On internal clock | 1 Hz to 6 kHz |
| On encoder | On 2 axes: from 1 to 65,536 steps |
| Programmable Time-Corrected Gain (TCG) | |
| Number of points | 16: One TCG (time-corrected gain) curve per focal law |
| Maximum slope | 40 dB/10 ns |
| Alarms | |
| Number of alarms | 3 |
| Conditions | Any logical combination of gates |
The EPOCH 600 is mid-level, handheld ultrasonic flaw detector. Weighing only 1.68 kg (3.72 lb.), its horizontal case is built to withstand the rigors of very harsh environments. EN12668-1 plus features such as 400 V PerfectSquare tunable square wave pulser, digital filtering for enhanced signal-to-noise ratio.
The EPOCH 600 Digital Ultrasonic Flaw Detector combines Olympus' industry leading conventional flaw detection capabilities with the efficiency of a highly portable, intuitive instrument. The EPOCH 600 flaw detector's blend of efficient menus and direct access keys allows you to take advantage of the highest quality flaw detection platform with exceptional ease of use.
The large, full VGA transflective display combined with our patent-pending digital high dynamic range receiver provides a stable, striking A-scan representation in any lighting condition. Available in two hardware configurations, the EPOCH 600 offers you the choice to adjust parameters with a knob or with a navigation area on the keypad. The EPOCH 600 is designed to meet the requirements of EN12668-1 and allows a full range of standard and optional flaw detection features. The rugged, ergonomic design allows use in nearly any inspection environment, while the flexible PerfectSquare pulser and digital filtering capabilities can tackle nearly any application.
Key Features
- Designed to meet the requirements of EN12668-1
- PerfectSquare™ tunable square wave pulser
- Digital high dynamic range receiver
- Eight digital filters for enhanced signal-to-noise ratio
- 2 kHz PRF for rapid scanning
- Knob or navigation pad adjustment configurations
- Large, full VGA sunlight readable display
- Long battery life, supporting lithium-ion or alkaline batteries
- Standard dynamic DAC/TVG and onboard DGS/AVG
- 2 GB MicroSD memory card for data transfers and storage
- USB On-The-Go (OTG) for PC communication
- Alarm and VGA outputs
- Optional analog output
Included:
Olympus Epoch 600 unit
Charging dock for battery
AC Adapter/Charger
Power cord for charger
User Documents
Hard carrying case